As published in Packaging Strategies
By John Robertson and Michael Hoyt
Key Predictions Overview:
- Advanced robotics will continue to grow in importance to maintain efficient operations.
- Cybersecurity and Operational Technology will become an urgent C-suite priority, mandating the integration of security deep into the production environment.
- Companies will need to establish a risk-management approach creating protocols to minimize and address security breaches.
As we begin 2026, the Consumer Packaged Goods and Food & Beverage sectors are poised for a dramatic shift. The accelerated investment in robotics, automation, and smart manufacturing is no longer just a competitive advantage; it is the industry standard. However, this rapid technological expansion is creating a critical cybersecurity blind spot.
For decades, Operational Technology (OT) and Information Technology (IT) have existed in separate silos. But as we approach 2026, the convergence of these two worlds will become the defining challenge for manufacturers. The prediction is clear: cybersecurity for OT will transform from a technical footnote into an urgent C-suite priority, mandating the integration of security deep into the production environment to mitigate the risks of intellectual property theft and production line reliability.
The Security Blind Spot in Smart Manufacturing
The push for automation is driven by necessity, but it is creating a dangerous paradox. As factories become smarter, they often become more vulnerable. Historically, the OT environment where robotics operate has been neglected, relying on an antiquated “defense in depth” model rather than modern “zero trust” architectures.
We are seeing a surge in robotics entering the factory floor, yet many of these systems lack basic security protocols. In past incidents, communications with robotic systems were intercepted and altered because the system lacked basic cryptography, a failure that simple encryption could have prevented. This issue is compounded by a lack of accountability. Manufacturers of industrial control systems are rarely held responsible for the security of their platforms once they leave the factory.
This vulnerability goes beyond downtime. It threatens the core value of the business. Forward-thinking CPG manufacturers are now linking cybersecurity directly to their process systems—specifically manufacturing and packaging machinery—to protect proprietary formulas and intellectual property. They recognize that a breach isn’t just a mechanical failure; it is a potential theft of the company’s secret sauce.
As we begin 2026, this risk will only intensify with the adoption of Artificial Intelligence. While AI offers optimization, it also creates a dependency on data accuracy. A significant risk for 2026 is the potential for bad actors to not just shut down a line but to manipulate the data AI uses, causing systems to make flawed production decisions, an issue that is referred to as “hallucination.” Furthermore, the massive influx of data points required for AI provides significantly more opportunities for network penetration.
Mandatory Cybersecurity & Operation Technology
To secure the factory of the future, we must abandon antiquated security models. The old “defense in depth” model is obsolete. The sophisticated nature of modern cyber threats means that once a perimeter is breached, bad actors can move laterally with ease if internal controls are weak.
In 2026 there will be widespread adoption of zero-trust architectures within OT environments. In a zero-trust model, no device, user, or connection is trusted by default, regardless of whether it is inside or outside the network perimeter. This cultural shift is difficult but necessary. It requires moving away from simple, shared passwords on shop floor keypads to complex, user-specific authentication wherever possible.
This security model also requires a shift in human behavior. Workforce training must go beyond basic operations; operators need to understand what to look for in process control systems to identify abnormalities. They must be able to distinguish between a standard mechanical quirk and an anomaly that signals a potential breach.
This shift must be driven from the top down. While end-users on the floor are primarily concerned with safety and equipment functionality, worrying that a hack could cause a machine to malfunction or injure a worker, the C-suite must view this as a reputation and solvency issue. Historically, finance departments have acted as a negative driver against cybersecurity investment, viewing it as a cost center rather than an insurance policy. In 2026, CFOs and CTOs will likely be forced to align, realizing that the cost of a single incident—measured in downtime, safety violations, and reputational damage—far outweighs the investment in proactive cyber hygiene.
The Need for Risk Management
Addressing this convergence requires a shift from reactive to proactive protocols. You cannot secure what you do not know you have. Therefore, the first step is a comprehensive asset inventory to identify every device on the network and how it connects to the outside world.
However, prevention is only half the battle. By 2026, CPG leaders must implement a Risk Priority Plan — a protocol similar to those used for catastrophic events like hurricanes. This protocol must address four critical stages:
- Identification and Defense: Clearly defining what assets are critical (like proprietary formulas) and applying specific defenses to them.
- Breach Detection: Training operators to distinguish between a standard mechanical anomaly and a security breach.
- Isolation: Establishing a protocol to immediately quarantine affected systems to prevent lateral movement across the network.
- Prevention: A post-incident strategy to minimize damage and close the vulnerability to prevent recurrence.
We must accept that a 100% secure environment is impossible. However, by adopting a mindset of doing the best possible rather than waiting for a perfect fix, companies can significantly reduce their risk profile.
About the Author:
John Robertson serves as Vice President of Life Cycle Engineering’s Reliability Consulting Group. He focuses on helping manufacturing clients achieve greater shareholder returns via the optimization of existing operations. In addition, he helps clients minimize risk and recognize the lowest total cost of ownership for new capital investments.
Michael Hoyt is Vice President of Enterprise IT Solutions at Life Cycle Engineering, where he helps clients implement and comply with industry security standards to manage project and corporate cybersecurity risks.